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Moving Your Turn Signals to Your Driving Lamp Bar
Gives you
a clean, custom look.
1)
Remove the
turn signal wiring. If you carefully pull the
contact pins out of the bulb socket (make sure there's
enough slack in the wire),
you can unhook the pins
from the plastic holder. Once disengaged, the harness
will fish out of the housing, undamaged.
2)
Remove the front turn signals from their stalks (2000)
or handlebar mounts (1999). The original mounting
hole in the signal housing is 5/16". You need to drill
this out to 3/8".
3)
Remove the spotlight trim rings and bulbs.
You'll need to cut these wires inside. The lugs are
crimped on and won't fish through. Once he wiring is
removed, unscrew the mounting nuts holding the
spotlight housings on.
4)
The stud used to mount the spotlights is 3/8-16
thread. The nuts are threaded but not all the way
through. You'll need to get a 3/8" tap and continue
the threads all the way through the nut. Once the nuts
are tapped, you'll need to make a 3/8-16 mounting stud
for the signals. Make sure the studs are long enough
to use the extra 1/2" or so of unused threads at the
bottom of the spotlight nut, pass through the housing,
and have room for a washer and nut inside the signal
housing.
6)
Drill a hole in each spotlight housing for the lamp
wiring. If you can get 5/16" grommets, you can
drill a hold right at the bottom, between the trim
ring and the mounting flange, and the wire will make a
short, graceful bend into the tube and is less
noticeable that the original routing.
7)
Now you can route the turn signal wires through each
side of the light bar and run the spotlight wiring.
Mount the spotlights and temporarily snug the nuts
down. Screw in your bolts (from Step 4) into the
bottom of the nuts. Once it bottoms, back it out 1/2
to 1 turn (you don't want the threads to bind or you
won't be able to tighten the spotlights). Slide the
signal housing onto the stud, put a 3/8" washer and
nut on and finger tighten.
8)
Reassemble everything. Make sure you aim the
spotlights before you tighten the turn signals for the
last time. Once they are aimed, rotate the signals as
needed and tighten the nuts inside each signal
housing. Put the bulbs and lenses back on and check to
make sure everything works.
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